Summary
Video:
This servo/gear reduction uses mostly 3D-printed parts. The servo uses a 775 36V 9000rpm brushed DC-motor which is driven by a BTS7960B motor driver which is controlled by an Arduino mega 2560. The stall torque of the servo is about 55kg/cm which is about 5.39 Nm. the peak current is about 18 amps when using a 6s LIPO battery (about 22-24V). the reduction ratio is 1:30.
For the intend of filming the internals of the servo for possible failures,Ā the gears were printed in different colorsĀ and a 5mm acrylic lid was laser cut. Unfortunately I didn't get to film any awesome footage of gears exploding because they were far to strong. Even at a peak torque of 54kg/cm they didn't show the slightest form of flexing or cracks.
The two middle gears (blue and red one) use a stainless steel shaft of 6mm diameter. The holes of the gears are designed at 6.2mm diameter so they would fit nicely around the 6mm shaft but some additional filing/sanding might be required. The same might has to be done for the 20mm shaft holes.
A DXF fileĀ of the lid has been uploaded so people with a laser cutter can cut the lid out of transparent acrylic.
TheĀ STL-filesĀ option includes these files:
-Individual STL-files
The Fusion 360 source files option includes these formats:
-.f3d
-.obj
-.stp/.step
-.3mf
-.fbx
-.skp
-.smt
-.ipt files
Part list, schematics, code and more info about this project can be found here
Printer used:
Flsun Q5Ā
Supports:
Yes
Resolution:
0.2
Infill:
25-30%Ā
3-5 outer perimeters
Note:Ā This is not a physical product. When you're purchasing the STL or Fusion 360 source files you will be able to download these files. A physical product will not be send to your address.
Personal Use License (Standard Included)
See attached license for the use of the files.
Commercial License (Optional Purchase)
Want to sell physical 3D prints of this design? You can purchase the Commercial License as an optional upgrade.
The Commercial License includes the STL files required to 3D print the model and grants you the right to produce and sell an unlimited number of physical copies of the purchased design.
What is allowed:
- Unlimited production and sale of physical 3D prints.
- Selling through online marketplaces, webshops, and physical stores.
- Modifying or resizing the model for physical production.
- Lifetime commercial use with no recurring fees or royalties.
What is NOT allowed:
- Selling, sharing, or redistributing the digital design files (STL, STEP, 3MF, etc.).
- Distributing modified or remixed versions of the digital files.
- Uploading the files to file-sharing platforms or 3D model marketplaces.
- Using this license for other BBprojects designs.
Important: The Commercial License is not included with the standard Personal Use License and must be purchased separately. Only physical 3D-printed products may be sold. Redistribution of digital files is strictly prohibited, even if they have been modified.
By purchasing the Commercial License, you agree to the full BBprojects Commercial License terms included with your download.